Deezil

Will the REAL Deezil Please Stand Up??

If the average model engine enthusiast was asked to name the one model engine that led all the others in acquiring a well-deserved reputation for abysmal quality and non-existent performance, amounting in fact to a bare-faced scam foisted upon the modelling public, he would almost certainly select the universally-maligned Deezil 2 cc compression ignition model from New York, USA. This engine was sold in very large numbers at an absurdly low price by Gotham Hobby Co. of 107 E. 126th Street in New York City. A remarkable number of examples survive today to remind us all of the basis for the engine’s woeful reputation.

It's a widely under-appreciated fact that the appearance of the Deezil on the American market may be seen in hindsight as one of the most influential events of them all in shaping the history of the model diesel in America. While compression ignition technology caught on big-time in most other parts of the world despite the advent of the glow-plug, it signally failed to do so in the USA. There's little doubt that the Deezil played a significant role in bringing about this almost total rejection. It was many American modellers' first and last diesel engine - after experiencing the apology for a model powerplant that most Deezils represented, who was going to go back for a second helping of the same technology? Quite a contrast to the experience of many British first-time diesel users of the late 1940's, whose introduction to the technology was typically by way of the excellent Mills 1.3 model and its E.D. 2 cc contemporaries.

However, it turns out that the Deezil as we mostly know it today didn't start out as it ended up. There's now overwhelming evidence to confirm that it began as a very satisfactory product which was subsequently let down through becoming dragged into a marketing strategy based purely on low prices and consequent mass sales, with absolutely no regard for quality or customer service. It's that riches-to-rags aspect of the Deezil story with which I'll be concerned here.

I will confess to having had a long-standing fascination with the Deezil that transcends its sorry reputation. I always found it hard to believe that an engine that bad could have even made it out of the starting gate - surely at least some of the earliest examples must have been good enough to stimulate interest in them from their subsequent promoters?

This interest started me off years ago on a lengthy and at times somewhat obsessive search for the truth about the Deezil. This developed into a multi-year oddysey in search of the "real" Deezil, which I came to think of as a "Holy Grail" of sorts. The following article will stand as my personal record of my adventures along the way and the knowledge that I eventually acquired.

Background

I’ve written up the story of the Gotham Hobby Deezil and its America’s Hobby Center (AHC) cousin, also from New York, in a previous article which may still be found on the late Ron Chernich’s now-frozen but enduringly informative “Model Engine News” (MEN) website. Full details of both engines and their origins were presented in that article, and I do not intend to repeat the bulk of that information here.

For present purposes, it will suffice to say that the Gotham Hobby Deezil stemmed from what amounted to a family feud among the four Winston brothers of New York City. All four brothers had participated as equal partners in the establishment of AHC in 1931. When America joined WW2 in December 1941, the two younger brothers enlisted in the US armed forces and went off to "do their bit". However, the other two did not become directly involved, instead remaining behind in New York to keep the AHC business going.

Presumably to simplify matters in the event of one or both of the military Winstons becoming a casualty of war, the AHC shares of the two departing brothers were transferred on some unknown basis to the two who stayed at home. As matters transpired, both of the military Winstons survived the war and returned to New York, presumably hoping to resume their involvement with AHC, which was still very much a going (and growing) concern.

However, this is where things began to get a bit rocky - the stay-at-homes refused to let them back in! It's not known whether or not there had been any prior understanding, formal or otherwise, that the military brothers would be re-admitted upon their return, but if such an agreement did exist it was not honoured.

We have no first-hand information regarding the effect which this situation had upon personal relations between the Winston brothers. It would however be entirely understandable if some fairly strong feelings developed among them - here were the two who had voluntarily given up their shares in the successful business which they had spent ten years helping to develop being denied re-entry to that same business after serving their country for over three hard and bitter years of fighting at great personal risk. Many a family feud has started with far less provocation!

Whatever the emotions involved, the outcome of this chain of events was an immediate move by the rejected brothers to establish their own model supply business in direct competition with their AHC siblings. Thus was born the major player in the Deezil saga, Gotham Hobby Co, which traded from premises at 107 E. 126th Street in New York City. It's extremely difficult to resist the conclusion that a desire by the rejected Winstons to beat their brothers at their own game may have played a significant role in this development.

The model diesel had first reached American as a result of European examples being brought back by returning US servicemen following the conclusion of WW2. The technology quickly caught on, the result being that by late 1946 American-made model diesel engines had begun to appear on the domestic market. Some of these American designs, like the C.I.E. 10  from Los Angeles, the Mite from Brooklyn, New York and the Micro Diesel from Detroit, possessed considerable merit by any objective standard.

Gotham Hobby clearly became aware of this trend and quickly decided to jump onto what looked at the time like becoming a bandwagon of sorts by introducing a diesel of their own. It's entirely possible that the preliminary announcement by AHC in early 1947 that they were developing their own diesel may have fuelled Gotham’s ambitions by giving them a target at which to take aim.

Throughout 1947, both companies pursued the development of their respective model diesel designs. However, only Gotham Hobby with their Deezil actually made it onto the market – the AHC diesel was abandoned at the prototype stage.

While Gotham Hobby appeared to have won this particular round, they ended up losing the match. The November 1947 appearance of the commercial miniature glow-plug effectively ended what had previously been a modest but steadily growing demand for diesels among American modellers, while the quality of the Gotham Deezils quickly declined to the point that they became useless in practical terms. Relatively few of the engines that Gotham Hobby sold actually ran, and those that did run generally broke almost immediately. Perhaps thankfully, the company only survived until 1956. By contrast, AHC carried on well into the current millennium, latterly under different ownership.

OK, fair enough, I hear you saying – but I’ve written all this up previously. So why another article here?? A very good question, which deserves an equally good answer. In a nutshell, I’ve since become far better informed regarding the early stages of the Deezil’s development than I was when I wrote the original article. I’m now in a position to confirm most if not all of the “legends” which have hitherto surrounded the Deezil. I’m also able to follow the early development of the engine far more closely and to provide guidance to those who may wish to seek out an actual running example of the all-original Deezil. As we shall see, they do exist!

Accordingly, the balance of this article will focus very much on the engine itself, primarily with a view towards doing something to rehabilitate its reputation as an original model engine design and place the blame for its subsequent degeneration into the hoax that it became squarely where it belongs!

Description

For convenience, it seems worth reviewing the main vital statistics of our subject here. The Deezil was a completely conventional long-stroke sideport diesel of its day, being constructed to a design which followed that of the contemporary Italian MOVO D-2 quite closely. Dating from late 1944, the MOVO was an excellent engine which had appeared on the US market in early 1946. It was well received in America, hence no doubt influencing the unknown Deezil designer's decision to follow its layout quite closely. A detailed review and test of the MOVO will appear in due course on this website.

The obvious design relationship between the MOVO and the Deezil likely stemmed from the fact that well prior to embarking upon their course of consigning the poor old Deezil to infamy, Gotham Hobby had actually been directly involved in the marketing of the MOVO D-2 in America. Beginning in April 1947, they initiated a “Diesel Block” in their advertising. The MOVO D-2 was included in that original placement along with the American-made Drone and Mite diesels. This advertising feature continued unchanged apart from the later addition of a dieselized Arden until December 1947, when the “Deezil A” was added. Gotham ceased listing the MOVO soon thereafter, throwing all of their weight behind their own Deezil. One can’t help but feel that they got it the wrong way round ……….

It's also a little-known fact that Gotham didn’t stop with the Deezil – they also advertised a diesel kit version of the Pacemaker 59 design which they seemingly took over from Bill Siedler of Brooklyn, New York in 1947. It’s unclear whether or not any of these kits were actually sold - I’m not aware of any surviving examples of this conversion. 

Returning to our main subject, the Deezil adopted the same layout as that of the MOVO D-2, utilizing a die-cast one-piece crankcase with a bushed main bearing, a flanged bolt-on cylinder, a screw-on alloy cooling jacket and a screw-in backplate. Bore and stroke measurements varied a little, but tended to average 12 mm (0.472 in.) and 18.00 mm (0.709 in.), give or take a thou or two. These figures exactly duplicated those for the MOVO, yielding an identical displacement of 2.04 cc (0.124 cu. in.). The engine weighed a checked 148 gm (5.22 ounces) without tank.

In almost all examples, the cylinder unit is formed from two separate components which are brazed together. The cylinder seen on the average Deezil appears to be a length of common-or-garden mild steel tubing. It was provided with a brazed-on installation flange which was a separate stamping from steel plate.

Although this is hard to see on a casual examination, direct measurements confirm that the cylinder is actually “stepped” at the installation flange location, having an outside diameter of 15 mm in its upper (externally threaded) length above the flange, while the length within and below the flange has an outside diameter of only 14 mm. This created a narrow shelf against which the closely-fitted installation flange could be located to ensure its correct alignment and vertical position during the brazing process.

 In many examples, there is little or no evidence of any serious attempt to lap or hone the bore to a suitable fit and finish. Likewise, there is no evidence of any meaningful attempt to match pistons to individual cylinders. This explains the non-existent compression in most examples of the Deezil.

The porting of the engine was unusually generous in terms of areas. All cylinder ports were rectangular in shape, being produced by milling. The aluminium alloy cooling jacket was quite substantial, being of the screw-on variety like that of the MOVO D-2. This type of assembly is very effective in promoting good heat transfer between the cylinder and the cooling jacket. The generously-dimensioned bypass passage was cast into the front of the crankcase, again replicating the arrangement of the MOVO. The compression screw thread was an unusually coarse 3/16-24.

On the downside, and setting aside any consideration of the quality issue for the moment, the Deezil undeniably presented a few undesirable structural features. One rather obscure anomaly was the form of the mounting lugs. The casting was clearly pushed out of the die to the rear, the draft angles being set accordingly. This resulted in the beam mounting lugs being significantly thinner at the front (viewed from the side) than at the rear. As a result, the engine's thrust line was noticeably out of alignment with the plane of the model's mounting surfaces - mounted vertically "as is", the engine would be oriented with a significant amount of down-thrust. This of course is merely an "oddity" that has to be accommodated during mounting rather than a real fault with the design.

In any case, this is a minor issue when compared with the fact that the unhardened crankshaft in a typical Deezil was a composite affair made in three separate components – crankweb, crankpin and main journal. These were made of mild steel and were brazed together. The crankweb was stamped from mild steel plate, being particularly notable for its minimal thickness. To add insult to injury, there was little or no evidence of any attempt to finish the bearing surfaces to anything like the required standard. To call this component inadequate is actually to understate its complete uselessness for its assigned task. As if this wasn’t enough, both the conrod and main bearing bushing were typically made of brass, as was the gudgeon (wrist) pin!

And it doesn’t stop there! Another less than praiseworthy design feature was the means of prop mounting. Both the prop driver and prop washer were identical, being stamped out of 1/16  inch mild steel sheet. The central opening was D-shaped, corresponding to a flat milled onto the front threaded portion of the unhardened steel shaft. The driver and washer were thus both keyed to the shaft - a good feature given the fact that the driving faces of both components were completely smooth. The problem was that the thin driver and washer tended to cut into the unhardened material of the shaft, rapidly inducing a substantial "wobble" in any engine that could be persuaded to run.

The one positive feature was the fact that the smooth driving faces allowed for some prop slippage in the event of a crash, thus presumably protecting the shaft to some extent. Even so, if I was planning to use a Deezil for flying purposes (first assuming that I had one that ran!), I would replace the prop driver with a more substantial component which was secured on a tapered split collar.

The induction tube screwed into a taper-threaded opening in a substantial boss formed at the rear of the case. In almost all examples, no lock nut was employed, reliance being placed upon the tapered female installation thread to hold the tube in its correct alignment. The bore of the induction tube was parallel throughout. The majority of them appear to have an internal diameter of 0.218 in. (5.56 mm), but there's a high degree of inconsistency in this dimension. I've personally measured intake diameters as small as 0.197 in. (5.00 mm) and as large as 0.230 in. (5.84 mm). Go figure! The alignment of the thread in the crankcase is rather suspect on many examples, although the threads themselves are generally well cut.

The 1/8 in. dia. spraybar was externally threaded for almost its entire length, having only a short plain section at the fuel pickup end. The holes through which it traversed the intake tube were internally threaded to match, the spraybar being held in the correct alignment for the single jet hole through the use of a locknut. A standard split thimble provided the necessary needle tension.

An interesting detail which seems worth mentioning is the fact that the illustration of the engine in the majority of the later Gotham advertisements shows it fitted with a length of fuel tubing. This is far too short to be used to connect the engine to a separate tank. Moreover, no tank is depicted as having been supplied with the engine, at least in these images.

The one exception is the image of the engine which appears in the introductory Gotham Hobby advertisements, typified by the illustrated full-page placement from the February 1948 issue of “Model Airplane News” which is reproduced at the right. The engine in that image is undoubtedly fitted with a tank. However, the same advertisement prices the engine at $12.95 less tank – the tank itself is listed as an optional extra, confirming that it was not a standard fitting as supplied. 

Despite this, it appears certain that new engines were equipped with this length of fuel tubing. It is even included in the parts list which accompanied new engines. Moreover, both of my own NIB examples came equipped with lengths of tubing which appeared to be original. The length of this tubing is sufficient to permit its use with an accessory hang-tank. Indeed, another of my examples (of which more below) is actually equipped with a tank, which is seemingly an original Deezil accessory. 

A clue to the maker's recognition of the engine's quality issues may be found in the fuel formula cited in the instruction leaflet - 60% SAE 70 or 60 motor oil and 40% ether! Shades of the spark ignition slag engines, for which a 50/50 gas-oil mix was generally specified. Presumably the theory was that if one poured enough thick oil into the engine, one might promote enough compression to achieve a start!

The above description should completely explain the basis for the Deezil’s reputation for abysmal quality and almost universal inability to run, a reputation which is unmatched by any other mass-produced engine of my acquaintance. But were the Deezils all that bad? That’s always been the key question, to which I will now turn.

In Search of the “Real” Deezil

There have long been rumours to the effect that the early examples of the Deezil were significantly better-made than the far more numerous later examples. For many years, these rumours were generally held to belong in the realm of modelling folklore rather than substantiated fact. However, more recent in-depth research has turned up an overwhelming body of evidence to transmute this “legend” into incontrovertible reality. The balance of this article will focus upon a review of that evidence.  

I first became aware that there might be more to the Deezil story than met the eye as a result of a comment attributed on a well-known modelling forum to no less a personage than the late and legendary George Aldrich (1932 - 2001). George was certainly a competent judge of model engines and was moreover an active teenage modeller during the hey-day (if we may call it that!) of the Deezil. When asked directly for his personal recollections of the Deezil, George recalled from his own observations that some of the early examples "ran like a Mills". Quite a testimonial from one who certainly should have known.

This led me to re-consider an interesting piece of indirect supporting evidence provided by the later instruction sheet which accompanied Gotham Hobby's trashed-down renditions of the engine. The statement is made on the sheet that the $2.95 Deezil is "...the same engine that sold for $12.95 - but the demand was so great that we were able to go into mass production, and costs tumbled".

This clearly implies that the Deezil started out as a limited-production engine selling for $12.95 - a perfectly rational price in late 1947 for a simple 2 cc diesel engine of reasonable quality. The further implication is that it was only after Gotham Hobby began to apply their own unique brand of mass marketing to it that the poor little engine was progressively trashed down to the $1.95 paperweight that it eventually became.

On the basis of the above evidence, I began to pay close attention to comments about the Deezil on the various modelling forums, also monitoring offerings of Deezil engines and parts on eBay. Several convincing pieces of additional evidence soon surfaced on several of the forums.

One poster reported having a Deezil which featured a properly-machined one-piece steel crankshaft as well as a piston which was if anything fitted rather on the tight side, with a good "pinch" around top dead centre. Illustrations of the shaft were included to prove the point. The owner had not run the engine, but it was clearly well above most examples encountered today in terms of quality. That said, the finish on the crankpin looked a little rough!

Another poster went even further, claiming that he had an example which not only featured a one-piece shaft but also sported a cylinder that was machined in one piece, including the installation flange, thus dispensing with the brazing-on of the flange. Until early 2019, this unconfirmed comment remained the only evidence of such a design that I'd encountered, so I was unable to independently confirm its accuracy. But read on ...... we'll be reviewing this claim again!

Seeking further information, I kept right on looking. However, for some years all that I was able to turn up were more examples of the trashed-down Gotham Hobby Deezil, all of them featuring the brazed-up composite shaft, brass rod, brass main bearing bushing, brass gudgeon pin and woefully-inadequate piston fits that characterize the typical example of this engine. I never so much as considered trying to run one of these units, since I had little doubt that even if I succeeded in achieving a start, the working components would survive for a few seconds at best!

This view was completely borne out by a highly entertaining YouTube video which first made its appearance in August 2010 and remains on line today (2019). Well worth a look!! The poster documented his very determined efforts to start an original Gotham Hobby Deezil. The example chosen for this test initially lacked sufficient compression to start. In addition, the cylinder was installed backwards. So far, a typical example!

After correcting the assembly issue, the next step was to use the better parts from three examples to make up a single engine which appeared sufficiently well-fitted to run. Using this hybrid with a fuel consisting of 70% chainsaw bar oil and 30% ether, our hero was able to achieve a start, but only through the use of an electric starter (AARRGGHH! Electric starters and diesels don't mix!). The thing ran very roughly for a few seconds, after which it expired with a clatter. Look closely, and you'll see that the portion of the video showing the engine running for a resonably extended period is actually a composite made up of about ten repetitions of the few seconds during which the engine actually did run!

Subsequent inspection showed that the very thin mild steel crankweb had bent on the crankpin side, thus also bending the rod! In doing so, it likely anticipated the failure of the crankpin itself by only a few seconds. Need I say more?

The next major advance in my knowledge came as a result of my acquisition of a seemingly early NIB example on eBay. By Deezil standards, I paid a premium price for this engine, based in large part on the claim of the seller (with whom I'd had previous satisfactory dealings) that it actually had reasonable compression. Wot? A Deezil with passable compression?!? The engine was also unusual in having what appeared to be an original tank. Could this be one of the early examples, perhaps from a maker other than Gotham Hobby?  I thought that it was worth the gamble.

Right off the bat, it was clear that this example was different! Just by eyeball, the cooling jacket appeared to be somewhat larger than the component on any of my existing Gotham Deezils. Measuring it up, I found that the eye did not lie – the outside profile of the cooling fins was slightly tapered outwards and upwards, going from 1.125 in. at the lowest fin to 1.175 in. at the top fin (excluding the smaller fin around the comp screw thread).

Upon re-checking my other complete examples and miscellaneous components, I found that their cooling jackets were all turned to a uniform diameter. However, even here there was an anomaly – the majority had an outside diameter of 1.125 in., but a few were even smaller at 1.056 in. dia.

The newly-acquired engine also featured a composite compression screw which consisted of a stiff wire control arm pressed into a hole drilled transversely through the head of a standard slot-head 3/16-24 machine screw. This is a far more elegant component than the bent piece of steel rod fitted to most examples. I also noticed that the top of the cooling jacket on my new acquisition was provided with a 1/16 in. dia. blind hole, presumably for the installation of a compression lever stop pin, although this fitting is missing from this NIB example. Presumably it was an owner option, to be installed only after the required range of compression settings had been established by testing. This stop pin hole was omitted from the smaller-diameter cooling jackets which seemingly came later. After all, you only need a compression stop pin if the engine is going to run!!

I dismantled this example completely, finding that it was head and shoulders above all of the other Deezils of my previous acquaintance in terms of quality. It retained the composite cylinder with brazed-on location flange, but the crankshaft was a sturdy and well-machined one-piece item which even incorporated a small counterbalance on the web. It was in fact identical to the component independently reported in the previously-noted modelling forum post apart from the fact that it was seemingly far better finished. This duplication provided the long-sought independent confirmation that this was a standard component of the Deezil at some point in time.

The attached image of the crankshaft from this engine together with that from one of my other examples will highlight the difference in quality. The one-piece crankshaft was nicely machined and well finished. It was an excellent fit in the main bearing bushing. Moreover, that bushing was of bronze instead of the brass seen in most examples.

By contrast, the later brazed-up shaft appears to have a journal section which was cut from 5/16 in. dia. mild steel bar stock with no attempt made to produce a finished surface! And you just have to love the thin stamped mild steel crankweb with its brazed-in-place crankpin! We've seen earlier how well that worked .........!

Somewhat strangely in view of the quality of its other components, the engine retained the usual brass con-rod. However, the gudgeon (wrist) pin was made of bronze and was press-fitted into the piston, in stark contrast to the usual fully-floating brass component. The press fit is actually an important feature since the induction port at the rear of the cylinder is more than large enough to swallow the gudgeon pin, which could thus foul the port very easily unless it was secured within the piston.

The bore appeared to have been properly lapped, and the seemingly unrun steel piston and contra-piston were quite well finished. Compression was not what I'd call outstanding but appeared to be at least adequate for starting. Base compression was excellent.

By now, I was beginning to see a pattern emerging. Assuming that what I had here was one of the better-made early examples of the Deezil noted by George Aldrich, a few relevant comments may be made. These engines appear to be distinguished by a number of features:

  • A well-fitted and finished one-piece steel crankshaft
  • A bronze main bearing bushing as opposed to the more usual brass
  • A well-finished cylinder bore, with some attempt to match the piston fit
  • A bronze gudgeon (wrist) pin
  • A larger taper-profile cooling jacket having a top fin diameter of 1.175 in.
  • A two-piece comp screw
  • A hole drilled in the top of the cooling jacket to accommodate a stop pin.

The above observations with respect to the cooling jacket and comp screw are supported by the fact that the advertising images of the Deezil in the February and April issues of “Model Airplane News” both depict engines fitted with those components. Presumably these are the early examples which have been the focus of my search for knowledge.

However, my example of this model continued to feature the woefully inadequate brass conrod of the normally-encountered Gotham examples. This requires an explanation to which we will turn in due course. But first – did this example belie its reputation by actually running??

The Early Deezil on Test

Although I was somewhat hesitant to actually run this mint NIB example, I decided that the search for shareable knowledge more or less obligated me to give it a try. It turned out that the "good" compression was largely illusory, being predominantly created by the presence of thick oil in the engine as received. When diluted with a fuel prime, much of the compression seal went away.

Despite this, using standard un-nitrated diesel fuel with 30% castor oil (my usual sideport diesel brew) I was actually able to hand-start the engine fairly easily using a supplementary oil prime. However, after six to eight seconds of running (just long enough to quickly snatch the commemorative photo seen at the right!) the oil prime had run through, the viscosity of the oil in the fuel had become reduced by heat and the piston fit had become even looser as things heated up. In this state, all vestiges of compression disappeared and the engine simply died - no amount of fiddling with the compression screw would keep it going. Oh well ........ at least it upheld the Gotham tradition apart from the fact that it did actually start!

Now there was no doubt at all in my mind that this unit would start and run just fine with a slightly tighter piston fit. It might even keep going as-is on the recommended 60/40 oil/ether fuel mix - the extra oil might make all the difference. All fits apart from the piston clearance were excellent. Even the rod was a close fit on its pins.

Taking all of this into account, after much soul-searching I decided to test my opinions by making a new piston for this example. Since the original piston was of steel, I elected to use the same material for the replacement component, copying the original exactly in every respect and retaining the press-fit for the gudgeon pin. I also decided to make a new light alloy con-rod for the engine - that skinny small end and brass column were just a little too minimal for my comfort given that the goal was to actually run the thing!

As previously stated, the typical Deezil cylinder appears to be common-or-garden mild steel tubing which won't work-harden to any great extent. Accordingly, I elected to make the piston out of a high-tensile steel that would work-harden during the initial running period (Meehanite cast iron does this too). As far as I can tell, the majority of Deezil pistons were untreated mild steel, which means that the engine wouldn't have lasted too long even if it did run - it was a soft-on-soft combination. By contrast, a properly-fitted work-hardening steel piston in a soft steel cylinder should wear pretty well.

The main issue with using a steel piston is that unlike cast iron, steel doesn't "grow" over the first few dozen or so heat cycles, thus taking up any break-in wear (see my separate article on model diesel break-in). So you have to get a really fine finish on the piston surface to minimize initial wear and also need to get the piston fit pretty near perfect right from the get-go - just very slightly stiff around top dead centre, but not unduly so. It will then wear to a perfect fit and become work-hardened during the process.

I elected not to rebore the engine since the cylinder was virtually unused, with a perfectly fitted steel contra piston. The bore appeared to be quite well finished, with a taper of around half a thou over its working length. This made the fitting of the replacement piston perfectly straightforward. Some idea of the quality issue may be gauged from the fact that my new piston correctly matched to the existing bore was the better part of half a thou larger in diameter than the original!

I made the replacement con-rod out of heat-treated aircraft-grade aluminium alloy for three reasons - first, to provide sufficient strength; second, to save reciprocating weight; and finally, to make it very obvious that the component was indeed a replacement. I have no doubt that some future owner of this engine will try to pass it off as one of the few running original Gotham Deezils, and I wanted to leave my mark on the engine somewhere to refute this. I plan to keep the original piston and rod in the box with the engine along with a note to any future owner stating what I've done. That's about all that I can do to preserve the integrity of the record. Buyer take note - if it has an aluminium alloy rod, it's been nobbled!

Having finished the above work, I was naturally quick to get the engine back onto the test stand. I evidently nailed the piston fit - using regular diesel fuel, the engine started second flick (albeit backwards!) and ran perfectly from the outset. Starting was dead easy throughout - a few choked flicks, and away she went. Compression remained just as good when hot, with no tendency to tighten up and sag.

I put on 20 minutes in 5-minute runs (using a separate tank) with complete cooling in between—all that I judged the neighbors would tolerate, although it ain't that loud! It held up well - the shaft (which is of course a one-piece Gotham original) took the test in stride, so it must be made of reasonable steel. At the conclusion of this session, the engine felt superb, with outstanding compression yet no trace of binding.

Although I kept the engine under-compressed and slightly rich due to the need to break in the piston and the rod bearings, I did do a quick leaned-out spot-check at the 20 minute mark. The rejuvenated Deezil managed 6,700 rpm on the Taipan 10x4 GF prop that I was using - not too bad for a 2 cc engine of this vintage and specification that is still running in. The implied output at this speed was around 0.077 BHP.

I subsequently put a further 20 minutes on the engine, at the end of which the 10x4 prop was spinning happily at 6,900 rpm on a leaned-out spot check. Implied power output at this speed was up to some 0.084 BHP. The engine would doubtless continue to improve with some more running time, which it likely won't be getting from me. Moreover, subsequent testing of a different unit, to be discussed next, implies that the engine was operating well below its peak on this prop.

Regardless, I proved that this example was a rod and a properly-fitted piston away from being an excellent engine having a very acceptable performance by late 1947 diesel standards. However, I was still less than satisfied – could the Deezil have sold originally for $12.95, as the Gotham Hobby leaflet stated and the introductory advertisements confirmed, if it had been in effect a non-runner? And what about George Aldrich’s recollections of these things “running like a Mills”??  I felt that I still hadn’t got back far enough in the engine’s development history. The search for knowledge went on ……………….

A Rehabilitated Deezil

The very abbreviated test reported above still left me wondering how a well run-in Deezil would have performed if it had been better fitted from the outset, as some of the earlier ones appeared to have been if George Aldrich was to be believed. There seemed to be only one way to assess this point - take a less-than-pristine original Gotham Hobby Deezil, replace all of the wonky components with properly-made and well-fitted replica items, give it a long and careful break-in and then test it!

Accordingly, I dug out the least pristine example of the Gotham Deezil that was then on hand. Since that example had the infamous brazed-up shaft, brass rod and brass gudgeon pin, I made a new one-piece shaft of decent steel, complete with a counterbalanced crankweb. Along with this component, I made an aluminium alloy con-rod complete with steel gudgeon pin.

I then lapped the original cylinder (which it very much needed, unlike the NIB example reported above) and made closely-fitting replica piston and contra-piston components, using Meehanite cast iron in this instance. I also had to make a new comp screw due to the fact that someone with more enthusiasm than understanding had tapped the head ¼-32, presumably with an ill-considered view towards converting the engine to glow-plug operation. One might ask why .....

I was very careful to exactly replicate all of the dimensions that affected the engine's working geometry. Since all of the other components remained original and unmodified, the resulting engine was a properly-made Deezil built strictly to the standard Gotham Hobby pattern in terms of its functional design. As such, its performance should be fully representative of that to be expected from one of the better-made earlier originals for which the evidence appeared to be mounting.

The refurbished Deezil was found to be extremely easy to start, my one complaint being that the unusually short main bearing places the prop far closer than usual to the cylinder. This requires you to flick the prop with the tip of your finger, a bit closer to the end than I'm really comfortable with. Even so, starting didn't require that many flicks, so it all worked out!

Once running, the engine responded well to both controls. Following a fairly extended break-in period, it proved itself to be an excellent performer, peaking at a far higher speed than I had anticipated. No doubt this was due in large part to the relatively open cylinder porting and generous 0.218" (5.56 mm) diameter intake venturi of the basic design. The engine managed 7,300 rpm on a 10x4 Taipan GF prop, thus exceeding the performance of the refurbished NIB example described earlier by some 400 rpm.

However, it must be recalled that the test engine was far better run-in than the NIB example. Taking this factor into account, the two engines seem to be close enough on this prop that the performance of the more "experienced" example may be taken as representative of that to be expected from a properly fitted and fully run-in engine of standard specification.

I then ran a set of my calibrated test airscrews to see how the engine actually stacked up. The results are shown below:

Prop

Speed (RPM)

BHP

APC 10x6

6,200

0.089

Taipan 10x4

7,300

0.100

APC 9x6

7,500

0.102

APC 9x4

8,400

0.110

APC 8x6

8,600

0.111

APC 8x4

9,600

0.096

I had thought that the 9x4 prop at 8,400 rpm would have pushed the Deezil past its peak, but I was quite wrong! Although I missed the actual peak, the above figures imply a peak output of around 0.112 BHP @ 8,800 rpm - far higher on both counts than I was expecting. The curve displays the sharp drop-off past the peak which we expect to see with side-port engines, but the Deezil proved more than willing to rev past that point if called upon to do so. However, vibration was definitely becoming an issue as speeds approached 9,000 rpm. The APC 9x4 appears to be an ideal test prop, allowing the engine to approach its peak on the bench.

It must be said that this is a highly commendable performance, actually topping Lawrence Sparey's figures of 0.109 BHP @ 7,000 rpm for the contemporary 2 cc E.D. Comp Special (Aeromodeller, May 1948). I freely admit that the example tested is very far from being a true Gotham Hobby product - it has an accurately-fitted Meehanite piston for one thing, as well as properly finished and fitted working parts throughout.

However, it must be re-emphasized that in functional design terms the engine remains bog stock - the crankcase, cylinder, porting, cooling jacket and induction system are all pure unadulterated Gotham, brass main bearing bushing and all! Same goes for the prop mounting hardware. Since I reproduced the dimensions of the original parts exactly and didn't make any modifications to the cylinder porting, the timing remains unaltered.

The above figures are thus completely representative of the original Deezil’s true design potential. Looked at from this perspective against contemporary 1947 diesel standards, it becomes crystal clear that there was very little wrong with the design of the Deezil - it was appallingly poor execution that let the later examples down.

The engine remained in perfect condition at the end of the break-in and testing, with one notable exception. Following this fairly extended period of running, the prop driver and prop washer had both developed a pronounced "wobble" on the shaft. This strongly reinforces my earlier comment that if one was planning to use one of these engines in regular flight service, it would be advisable to make a conventional prop driver which mounted on a tapered split collet.

Finally - a Genuine Early Deezil!

The above situation represented the state of my inquiries as of the completion of my original article on the AHC and Gotham diesel models. However, I remained convinced that I still hadn’t got to the bottom of this story. The Holy Grail remained to be found - a genuine working Deezil which required no intervention to make it a runner. If George Aldrich was right, such engines must exist! Accordingly, I kept right on looking.

I had already noted the strong probability that an early original Deezil would feature both the larger-diameter tapered cooling jacket with stop pin hole and the two-piece comp screw. My search therefore became focused upon offerings of Deezils displaying those features.

However, such examples appear to be relatively uncommon. For some years my search was unrewarded - all that I saw were more of the usual trashed-down examples. However, in 2017 I finally got lucky! A seemingly very nice example of the Deezil featuring both of the above two distinguishing components surfaced on eBay.

It appears that others beside myself had twigged to the possible significance of those features, because once again I ended up paying over the odds to acquire this engine. However, I’m buying knowledge as opposed to engines, which gives me a bit of an added incentive in the bidding department! This being the case, I bid high enough to win the auction.

It was just as well that I did so, because this engine turned out to represent a major step towards the final resolution of the legend surrounding the original Deezils. Upon inspection, it proved to have all of the features which I associated earlier with the original examples – large diameter tapered head with hole for a comp screw stop pin, two-piece comp screw, one-piece counterbalanced steel crankshaft, bronze main bearing sleeve, bronze gudgeon pin, etc. However, it also displayed a few features which I had not seen previously.

Foremost among these was the inclusion of a well made and nicely fitted drop-forged steel conrod having a rectangular column section along with very substantial bearings of adequate length at both ends. The early Deezil advertisements claimed that the conrod was of this specification, and we now have proof that this claim was accurate, at least for the earliest examples. 

Along with this, the engine also incorporated a perfectly-fitted and beautifully-finished steel piston which operated within a very well-finished bore. The compression seal is about as good as one could wish for – free from any significant sticking tendencies at top dead centre, but a very secure compression seal. The piston engages with the steel conrod through a very well-fitted bronze gudgeon pin.

The contra piston is also made of steel, as with the other Deezils of my acquaintance. It is a touch on the slack side when cold, although this is likely a reaction to the well-attested fact that a steel contra-piston tends to stick in a steel bore when hot. Even so, it seals perfectly in the cold state.

The only other feature worthy of note is the fact that the outer end of the intake venturi is fitted with a pressed-in brass restrictor sleeve having an inside diameter of only 0.125 in. as opposed to the 0.218 in. internal diameter of the standard venturi tube. This fitting terminates short of the 0.125 in. dia. spraybar, as it has to do in order to maintain a gas passage around the spraybar.

In practical terms, this feature was probably quite a good idea. Its effect would be to lower the operating manifold pressure somewhat relative to the outside atmpsphere, thus improving suction. Reference to Maris Dislers' very useful Choke Area Calculator shows that the "standard" Deezil's 0.125 in. (3.17 mm) diameter spraybar combines with the usual 0.218 in. (5.54 mm) diameter venturi to provide an effective choke area of 7.555 mm2, giving a minimum operating speed of 7,592 rpm with borderline suction. The 0.125 in. dia. insert has a very similar  area of 7.92 mm2. Its addition would doubtless improve flexibility and ease of starting somewhat.

Despite this, the insert is conspicuously absent from the later examples that I'd encountered. It could of course be removed if the owner wanted more power, presumably at the expense of a certain degree of operating flexibility. However, its omission is most likely yet another symptom of "manufacturing economy" on the part of Gotham Hobby. Such an insert would only serve a useful purpose if the engine was actually going to run!  

Although it had clearly done some bench running, all fits throughout this example of the Deezil remained excellent. In fact, if it didn’t say “Deezil” on the front of the crankcase, one would take this to be the product of a very competent manufacturer of the period. It certainly bears comparison with the majority of its English contemporaries.

OK, so how does it run? In three words........"like a Mills"!! George Aldrich was spot on! The completely original engine starts easily on a few finger-chokes and runs very smoothly indeed. In deference to its seeming rarity as well as the rather suspect prop driver mounting arrangement noted earlier, I didn't subject this example to a full test, contenting myself with experiencing its handling and running qualities while proving that it turned an APC 9x6 at 7,300 rpm - a few hundred down on the figure for my rebuilt later example which was reported above. The intake restrictor likely accounts for this.

The only issue that I noted was the fact that the contra-piston was perhaps a little too loosely fitted. Although it held its setting during operation, it still felt a little slack. If I was planning to fly this engine (which I'n not!), I would fit a locking lever.

So there we have it - Deezils which ran as supplied did indeed exist! Although it seemed unlikely that I'd ever be able to prove it beyond any shadow of doubt, the evidence now overwhelmingly suggested that this might be an example of the “original” Deezil which sold in late 1947 and the first half of 1948 for $12.95 according to Gotham Hobby’s advertising. This view was supported by the fact that the examples pictured in those early advertisements are undoubtedly fitted with the wide-fin head and two-piece comp screw.

My good mate Tim Dannels tells me that he has actually seen several Deezils at Collectos which featured the brass venturi insert along with the two-piece comp screw, so mine is not a one-off. Tim never paid much attention to these features, but it now appears that they may be indicative. It seems that these early runnable Deezils have three visible-across-the-room distinguishing features – a large-diameter taper profile cooling jacket with stop pin hole, a two-piece comp screw and that little brass insert!  Of course, the insert may be missing as a result of a misguided attempt to extract more power …………

Further Evidence Appears

At this point I felt that I had gone a long way towards proving that the original Deezils were indeed very well-made and serviceable engines, just as recalled by George Aldrich. I had also identified some of the features which enhanced the quality of those early models. However, the best confirmation of any assertion is the finding of further examples. I therefore continued to look for additional opportunities to test my opinions.

Just such an opportunity came my way in early 2018, when a box of dirty and well gummed-up Deezil “bits” appeared on eBay for sale “as is”. The offering included what appeared to be at least three examples of the Deezil in various stages of dismemberment, some components of which are illustrated at the right.

My attention was drawn to this offering by the fact that the visible components included one of the wide-fin cooling jackets with stop pin hole along with a two-piece comp screw. Noting these inclusions, I bid on the lot and was able to acquire them at a quite reasonable cost.

Now if my theories were correct, the rest of the components should include some of those which were featured in the early Deezils which sported that cooling jacket and comp screw. Upon receipt of the shipment, I cleaned up the components and tore them down all the way to reveal the full details. Guess what?!? I found that I did indeed have one of the earlier models, just as I’d hoped! In my view, this constituted further independent evidence to support my theories on the parts associated with the early Deezils. I was well satisfied with my purchase!

Although it was in various stages of dismemberment and was somewhat mismatched, the collection included almost all of the components necessary to make up a complete Deezil of the early pattern. There was a crankcase with a bronze bushing, a one-piece steel crankshaft of the now-familiar pattern, a finely-finished steel piston which was a good fit in its nicely-lapped cylinder, a bronze gudgeon pin, a wide-fin head with stop-pin hole and a two-piece comp screw. The rest of the parts were from a number of examples of the more familiar Gotham Hobby paperweight.

The reason for the partial dismemberment was plain enough. Like the tank-equipped NIB example mentioned above, this example of the early Deezil had clearly been fitted from new with the notorious Gotham Hobby brass rod. The engine had undoubtedly been run, as witness the castor oil goo from which I had to unstick the components in order to complete the disassembly. However, this goo had protected the working surfaces against the corrosion which had affected the components externally. 

It was plain that the rod had proved to be unequal to the strain and had bent, fortunately without damaging any other components such as the crankpin. This may have well been the engine's second rod, since there was a broken rod among the parts as well. The owner had evidently torn the engine down partway to check the damage and thrown up his hands in despair upon learning the hard way just how inadequate the rod actually was. Seemingly he didn’t have the means at hand to make the new stronger component which was clearly required, so the partially dismembered Deezil went into his box of bits, not to re-emerge until I acquired the parts decades later.

Of course, having a lathe handy meant that I was not unduly challenged by the need to make a new rod. I promptly did so, thus returning the engine to fully serviceable condition. The new rod was made from aircraft-grade heat-treated aluminium alloy, which has proved to be completely satisfactory in service.

Once the new rod was fitted, I had yet another very servicable example of the early Deezil. Apart from the rod, this engine is pure early Deezil throughout - even the needle valve assembly (which came from my existing Deezil parts stash) is original.

The salvaged engine proved itself to be a good starter and runner, with a very comparable performance to that of the other examples tested. Compression seal isn't quite as good as the all-original steel rod example described previously, but is still more than adequate for starting and running. The engine as originally supplied was a good quality rod away from being a perfectly servicable powerplant.

One thing that I did notice during this test running was the fact that the "parts" engine didn't needle nearly as well as the all-original example tested earlier on the same day. In fact, the best setting proved to be quite critical. Figuring that this had to be down to the brass venturi insert, I made a replica component for the "parts" engine. A quick re-test confirmed that this had really improved the engine's needle response. The insert's later omission by Gotham Hobby was clearly yet another symptom of the comprehensive down-grading to which the poor little engine was subjected.

The Final Piece of the Puzzle

Attentive readers will have noticed that the one piece of anecdotal evidence that still remained unconfirmed at this point was the report mentioned earlier that at least one example of the Deezil had been encountered with a one-piece cylinder machined from solid bar stock. In the absence of any independent confirmation, I had put this down to possibly having been made by a competent home machinist to replace the original brazed-up component.

All of this changed in early 2019. I had continued to look over the Deezil offerings which kept coming up on eBay and elsewhere, seeing only a seemingly endless succession of the typical trashed-down Gotham units. Amazingly, these continued to command quite healthy prices - the "legend" of the Deezil still somehow works its magic!

I was of course looking for evidence of an early example - the large-diameter tapered head with stop pin hole, the two-piece comp screw, etc. Finally, in December 2018 such an example appeared on eBay. It was advertised as having good compression, although I'd heard that one before!

This example looked pretty much pristine, and featured both the large-diameter tapered head and two-piece comp screw that I was looking out for. However, it added yet another externally-visible element which I hadn't seen previously on any example of the Deezil - the screw-in venturi was secured with an alloy locknut. My interest was immediately aroused...........

The engine was put on auction on eBay, but also carried a US$125 buy-it-now price. Feeling pretty sure that this must be something a little different, I took a deep breath and then took a flier at the buy-it-now price tag. US$125 for a Deezil ..... I ask you!! I knew that I could end up taking a financial bath, but the search for further knowledge drove me on. Call it an obsession if you like, but sometimes you have to take a chance to learn something.

Until I got it home and tore it down, I didn't realize just how special this example was! Sure enough, it proved to have the forged steel rod, bronze wrist pin, one-piece crankshaft and well-fitted bronze main bearing bushing that were features of the first early "original" Deezil that I had acquired, as described earlier. However, it also had something else - a cylinder machined in one piece (flange and all) from steel bar stock! Just as claimed by the forum poster mentioned above! Not only that, but it had a well-fitted piston and contra piston, with excellent compression!!

I couldn't believe my luck - my financial "flier" had paid off in spades! The veracity of the previously-mentioned forum poster who claimed to have a Deezil featuring a one-piece cylinder was independently and indisputably confirmed.

There was no evidence of milling on the outer edges of the cylinder installation flange. The cylinder thus appeared to have been machined from a billet of square-section steel bar stock measuring 0.875 in. across the flats, setting the dimensions of the installation flange.

Above the flange, the top of the cylinder was externally threaded to match the female thread in the standard Deezil cooling jacket. Below that threaded portion, the external diameter of the cylinder was turned down to 0.551 in. (14 mm), matching the diameter of the cylinder installation spigot below the flange. The 15 mm external diameter above the flange which was adopted later was purely to provide a "step" to ensure the accurate alignment of the flange once it became a separate brazed-on component.

The only immediately visible external differences between this example and the early original Deezil described and tested previously were the use of an alloy lock-nut to secure the intake venturi in any desired orientation and the omission of the brass venturi insert which had been a feature of the other example. That insert may have been an optional fitting for use in cases where suction proved problematic. That said, the internal diameter of the intake tube on this engine was only 0.197 in. dia. (5.0 mm), perhaps making the insert appear unnecessary. 

The lock-nut represents a significant improvement over the commonly-encountered arrangement of simply screwing the venturi into a tapered female thread. It allows the secure orientation of the needle in any desired direction.

In all other respects, this example was identical to the early original model described above. On the test bench, it proved to be perfectly fitted throughout, with excellent compression (just as the seller had promised!). It started very easily and ran extremely smoothly, evidently not missing the brass venturi insert because of the reduced venturi bore.  Based on a few spot checks, performance seemed to be very similar to that of the other examples tested, so I didn't subject this seemingly very rare unit to the rigors of a full test. I merely contented myself with confirming that here was another all-original example of the Deezil that "ran like a Mills"!!

I'd have to say that all the evidence points to this rendition of the Deezil being representative of the form in which the engine was originally developed and released. It's a well-made and user-friendly unit which does full credit to the talents of its unknown designer/constructor. If it had been released in this configuration in Europe during 1947, it would have been quite favourably received.

I truly believe that my decade-long quest for the "real" Deezil may finally be at an end! This example must be one of the very earliest units to have been produced. It would appear that the one-piece fully machined cylinder was the first component to go when the policy of aggressive cost reduction at the expense of quality was initiated by Gotham Hobby. However, it's interesting to note that the manufacturer seems to have continued to lap the cylinders and ensure a good piston fit for some time after the switch to the brazed cylinder.

The Ball-Race Deezil

Although my multi-year quest for the "real" Deezil may at last be over, there's one more claim remaining to be independently verified. This is the possible existence of an "official" ball-race version of the Deezil. 

In his invaluable "American Model Engine Encyclopedia" (AMEE), Tim Dannels reports the confirmed existence of a single example of a ball-bearing Deezil. Wot? A ball-race Deezil? It's true, folks—such a variant was briefly advertised by Gotham Hobby in 1948 along with the standard plain bearing model, although it was not illustrated in the advertisement and was clearly sold in very small numbers, if at all.

The sole presently-known example of such an engine has the shaft housing shortened by 1/4 in., with a steel sleeve pressed over the front of the shortened bearing housing. This sleeve contains a ball bearing, the shaft being shimmed to fit. The engine thus features a single ball bearing at the front of the shaft rather than the more usual rearward location. It must be said that there's insufficient material in the standard Deezil crankcase at the rear ball race location to accomodate such a bearing.

The front race idea was possibly directed at improving the engine's performance in model car service, where such a bearing might have value given the lateral loadings imposed at that point by gearing or flywheel mass. However, both the security and the alignment of this ball bearing mounting system are extremely dubious. I can't see the bearing retaining its alignment for long or offering much real support to the shaft .........

This example also has the previously-noted brass restrictor sleeve fitted to the intake, seemingly confirming that it is of early date. However, it lacks the lock-nut for securing the intake orientation and also features a later-style one-piece comp screw. Interestingly, the latter component appears to have a larger-diameter thread with a finer pitch than standard, much along the lines of the 1/4 -32 threaded component that I made for my previously-noted refurbished example. In many years of looking, I have never seen an original Deezil comp screw anything like it.

There's no way of knowing whether or not this is the "true" ball-bearing Deezil or a standard Deezil which has been modified by an ingenious owner. The non-standard comp screw thread argues strongly for owner intervention, but this is by no means certain. All that can be said is that this single example was reportedly found in a Gotham Hobby box, which of course does not preclude the possibility that it represents an owner modification of a standard model which arrived in that box. The finding of further examples would do much to help to clarify this point.

Marketing History and its Implications

Having completed our survey of the physical evidence, it remains to see what more can be gleaned from a review of the marketing history of the Deezil, since this seems to me to have a very direct bearing on our view of the engine in the context of aeromodelling history.

As stated earlier, the Deezil was first added to the "Diesel Block" of Gotham Hobby's advertising in December 1947, subsequently being the subject of the previously-reproduced full-page advertisement from Gotham Hobby which appeared in the February 1948 issue of “Model Airplane News” (MAN). In this advertisement, Gotham claimed to have “put a solid year of design and development into this engine”. Personally, I take leave to doubt this claim – I consider it far more likely that someone else put in that year of work and Gotham simply bought the results of their efforts. But that’s just my opinion ……….

The same early advertisement extolled the merits of the design in very fulsome terms! The engine was characterized as "the easiest starting engine on the market today".  The claim was included that the company had made "over 1,000 starts on our test engine and never had a failure!"  There were said to be "years and years of running in every Deezil!"

To anyone familiar with the Deezil as it's most commonly encountered today, this doubtless reads like an excursion into the realms of fantasy and fabrication! However, it must be recalled that these comments undoubtedly related to the Deezil as originally released, with its one-piece fully machined cylinder, well-fitted piston, forged steel conrod and sturdy one-piece shaft with bronze bushing. Based upon my own observations reported above on the basis of direct experience with multiple examples, all of Gotham's claims were likely true with respect to the first examples of the engine.  

The Deezil was initially priced at $12.95, a perfectly reasonable figure if the engines were all of the quality exhibited in my recently-acquired all-original early examples. This price was still maintained in the company’s advertising placement of April 1948 in the same magazine. Based upon the present evidence, this version of the engine was the one represented by the fully operational original Deezils which I acquired in 2017 and early 2019, as related earlier.  

However, market conditions for the Deezil were rapidly deteriorating. For much of 1947, when the design of the engine was being finalized and the production dies and tooling were being created, America had been in the process of increasingly adopting the diesel as an alternative to the spark ignition engines with their heavy and often undependable ignition support systems. A number of excellent American model diesel designs had appeared, and Gotham Hobby was clearly keen to jump onto what then appeared to be a developing bandwagon. The statement which appeared in Gotham's early advertising to the effect that "the swing is to diesels" was actually very close to the mark during that period.

However, in late 1947 the marketplace had undergone a monumental change. More or less concurrently with the initial appearance of the Deezil, Ray Arden’s introduction of the commercial miniature glow-plug in November 1947 had set the entire American modelling scene on its ear. People using spark ignition engines could now throw away the heavy and undependable ignition support equipment (provided their engines had a sufficiently high compression ratio combined with adequate structural strength, which some sparkers didn’t) and fly with all-weather dependability and relative freedom from “tinkering”. The major advantage which the diesel had formerly exclusively enjoyed over the spark ignition motor had vanished overnight.

The American model engine manufacturing industry immediately dropped any further consideration of diesels (apart from Leon Shulman with his excellent 1948 Drone 5 cc ball-bearing model) and rushed instead to get new designs out onto the market which were specifically configured to operate on glow-plug ignition. Even Leon Shulman finally had to throw in the towel in 1949 after unsuccessfully trying to promote both variable compression and glow-plug conversions of the revised Drone design. 

Viewed in this context, it’s obvious that the Deezil was released into an American marketplace in which attention was rapidly being drawn away from diesels. This almost certainly explains why AHC never put their own diesel model into production despite unquestionably getting it to the prototype stage. However, Gotham Hobby had seemingly gone too far to stop. It's not unlikely that they had built up considerable stocks of completed engines and components prior to the Deezil's December 1947 release. They were evidently unwilling to abandon the investment represented by the engines, components and tooling already on hand. 

Accordingly, they promoted their new diesel model quite vigorously in the face of the glow-plug opposition. The engine was extensively advertised in MAN and non-aeromodelling magazines such as Popular Mechanics and Popular Science from December 1947 onwards. I trust that I've demonstrated that the initial examples of the Deezil were highly servicable engines which were quite competitively priced. However, either sales at the original asking price of $12.95 were discouraging or the promoters weren't making enough money on the engines to suit them.

In what may be seen in hindsight as an act of Machiavellian ruthlessness, Gotham Hobby decided to cut their losses by abandoning any pretence at quality or customer service, going instead after bulk sales and pricing the engines accordingly. The price quickly fell to $5.95 for a fully assembled engine including accessories.

The evidence presented earlier shows very clearly that quality fell dramatically as production costs were slashed. However, this process seems to have been progressive rather than representing an overnight change of manufacturing standards. Evidently Gotham’s policy was to use up left-over components from the original Deezil series, progressively replacing them with far cheaper components of vastly inferior quality as stocks became exhausted. This may be seen in several of the examples featured earlier in this article.

The first casualty was seemingly the fully-machined one-piece cylinder, which was replaced with the familiar brazed component. Initially however, the revised cylinders continued to be lapped and matched to well-finished pistons.

The one-piece cylinder was soon followed by the brass venturi insert and lock-nut intake tube seen on some of the original examples. The forged steel conrods were consigned to oblivion fairly soon thereafter, since we see examples with the one-piece crankshaft, bronze gudgeon pin and well-finished piston/cylinder assemblies which nonetheless use the totally inadequate brass rod.

The supply of one-piece crankshafts dried up soon thereafter, paving the way for the introduction of the brazed-up items for which the Deezil is so deservedly infamous. Next to go were evidently the properly fitted pistons and cylinders, along with the large-diameter cooling jacket and two-piece comp screw. The bronze gudgeon pins and main bearing bushings soon followed, being replaced with brass items. And there you had it - the typical Gotham Deezil in all its woebegone glory, a shallow reflection of its original self! This transmutation appears to have been completed by 1950 at the latest.

A frequently-repeated and perfectly believable tale is that untrained Gotham employees assembled the engines from boxes of parts without the slightest understanding of what they were doing. If it was loose enough to go together, it went together regardless of the fit! The sloppy piston and contra-piston fits in most Deezils constitute ample evidence for this - no-one who understood diesel assembly could possibly consider such fits to meet the operating requirements of these engines.

As time went on, the engine was offered at ever decreasing prices and in various forms, including a fully machined, ready to assemble kit which first appeared in 1950. This was accompanied by a series of advertising claims that can only be viewed as fraudulent on the basis of the evidence. The Deezil was said to be "an ultra-precision engine as carefully machine-tooled as giant army engines. Cylinder is honed to .0001 and hand-fitted to its individual pistons". This may have been true of the earliest examples, but the vast majority of surviving units show absolutely no evidence of any of this!

Moreover, the company claimed that "every engine (is) test-run at our factory to assure perfection". It would be fascinating to learn how this was accomplished given the indisputable fact that almost none of the later engines would even start, while any that did generally lasted for a few seconds at best!

By the Deezil’s final year of sale in 1955, the price was down to $1.95! Presumably by that time they were selling off existing New Old Stock, of which they probably had a warehouse-full if the number of present-day survivors is anything to go by.

Unlike most other manufacturers, Gotham Hobby did not package these engines in custom-made labeled boxes. Instead, they used generic corrugated cardboard fold-up mailing boxes supplied by Corrugated Paper Products Inc. of Brooklyn, New York. A Gotham Hobby Co. mailing label bearing the name and address of the lucky customer upon whom the engine was to be inflicted was stuck onto the top of the box together with the required postage. The stamp on one of my Gotham boxes has a value of 7c for postage from New York to an address in Detroit - a sign of changed times if ever there was one!

An instruction sheet was included with each engine. Two styles of sheet are known to me at present. The first (and least commonly encountered) has a set of operating instructions on one side and an exploded view of the engine with a parts list on the other. There are no assembly instructions on this leaflet, implying that it predates the period from 1950 onwards during which the engines were offered in kit form. It does however show the bent rod style of comp screw, the brass conrod and the brazed-up crankshaft, implying that there may well have been a still earlier version of the leaflet of which I am presently unaware. The boxed engine with which this particular sheet arrived is consistent with the drawing.

When the engines began to be offered in kit form in 1950 or thereabouts, a revised instruction sheet came into use. This version appears to be far more common today than the earlier edition. One side of the revised sheet (which was reproduced earlier) was entirely devoted to extolling the virtues of this masterpiece of mechanical precision! The other side of the sheet, which is reproduced below, included assembly instructions for the kit, together with operating procedures. The exploded view of the engine no longer appeared - strange, because it might have really helped those building the engine from a kit. Oddly, the recommended fuel formula had been changed - the leaflet now specified equal parts of castor oil and ether.

Motor Boy Les Stone was one of those who took the plunge with the Gotham Deezil, as recalled in this account:

"I fell victim to the Gotham Hoax many years ago. I was watching the magazines until the price finally fell to $2.95 for one engine. (The ads confirm that this had happened by September 1950 - A.D.), I jumped on that one and when it arrived, proceeded to try starting it for a couple of days until my arm felt like it was about to drop off!"

The fact that there was no Internet at the time presumably did much to slow the rate at which the word got around. In addition, Gotham Hobby soon began to focus their advertising on non-aeromodelling publications such as Popular Science and Popular Mechanics. These ads reached prospective buyers who were not necessarily connected with the aeromodelling world, or even with each other. As a result of these factors, the engines' shortcomings did not prevent them from reaching the market in large numbers over a considerable period of time. They seem to have found many purchasers, most of whom were doubtless as disappointed as Les but lacked the technology to spread the word. You'd never get away with this kind of thing in today’s inter-connected world.

Given the above comments, it's noteworthy that the promoters specifically stated on the later version of the instruction sheet that the engine could be returned within ten days of receipt if the customer wasn't satisfied. One might imagine that the engines would have been returned by the train-load under this provision!

However, there were several catches. First, the return was evidently at the expense of the customer - nothing was said to the contrary. Secondly, a return didn't entitle the customer to a refund or a replacement - rather, it entitled him to receive a credit of the value of the engine less the cost of any damaged or missing parts against the purchase of any other item(s) on Gotham Hobby's list.

What this meant in real terms was that if the engine failed, the cost of any failed parts was charged to the customer regardless of whether or not the failures were the result of design or manufacturing deficiencies! Some guarantee!! In addition, the customer had to pay the return postage. Finally, the only way that he could recover even a portion of his investment was to purchase another item from Gotham Hobby's list.

When you look at it this way, Gotham Hobby couldn't lose - they kept your money regardless of how things unfolded! Small wonder if very few buyers bothered to activate this "guarantee" - it was in reality nothing of the sort! In any case, after being on the receiving end of the Deezil scam, who'd want to have any more dealings with Gotham Hobby? Many of the engines doubtless went straight into the rubbish bin. It's actually not impossible that any engines that were returned were simply re-packaged and sold a second time!

It's truly astonishing to contemplate the fact that Gotham Hobby managed to survive through 1955 while still featuring a product having the truly woeful qualities of the trashed-down Deezil as its flagship offering. In terms of the fate of the diesel in North America, it was undoubtedly a great pity that the company lasted as long as it did. In the form marketed by Gotham Hobby from mid 1948 onwards, the Deezil must have done a great deal to dissuade American modellers from having anything further to do with diesels. Moreover, the feelings of their customers towards the company that had so shamelessly ripped them off can't have been positive.

This being the case, it comes as no surprise to learn that Gotham Hobby appears to have folded in 1956, thankfully taking the original Deezil with them. It's extremely likely that consumer reaction to the Deezil scam had a lot to do with this. The company's departure appears to have been final - I initially thought that the latter-day Gotham Model Trains business in New York might have been a successor, but an inquiry to the store management confirmed that this business has no connection whatsoever with Gotham Hobby. Of course, I suppose that if they did have such a connection, they'd be loath to admit it!!

Still, the original Gotham company had somehow managed to remain in business for some eight years, offering the Deezil throughout most of that period. They claimed to have sold over 100,000 examples, and there seems to be little reason to doubt that figure - they could scarcely have stayed the course for that length of time otherwise! The fact that the engine still survives today in reasonable numbers despite the almost overwhelming gravitational attraction of the rubbish bin offers further support for the Gotham claim.

The Deezil Replicas

Perhaps surprisingly in view of the rather sorry litany set out above, it's an indisputable fact that the Deezil has long retained a special place in the affections of model engine enthusiasts the world over.  Apart from the inevitable curiousity to experience at first hand whether it could really have been as bad as all that (trust me, it could!!), there's also a certain cachet attached to owning an example of "the world's worst diesel"! Every collector's shelf should have one ..............

However, there's an equal attraction to the idea of owning a Deezil that actually runs! This has led a number of suitably-equipped individuals (including myself) to undertake successful refurbishments of original examples like my own engine featured earlier. However, not everyone is in a position to pursue this option.

To satisfy the pent-up demand to which this has given rise, there have been at least two initiatives centred around the commercial reproduction of the Deezil in replica form. The first of these came from Australia's most respected model engine designer and manufacturer, the late and much missed Gordon Burford. Recognizing the relative scarcity of "good" examples of the Deezil together with the virtual non-existence of operable original examples, Gordon produced a limited run of Deezil replicas in the 1980's.

In keeping with Gordon's usual practise, these were manufactured to the very highest standards. They are not exact replicas—Gordon made a few practical changes such as the lock-nut carburettor mounting (which we now know was a feature of the very earliest original examples), the comp screw design, a far more substantial prop driver and the provision of a hang tank. However, they are superb runners which rightly command quite high prices today on the collector market.

Gordon's son Peter has kindly shared a delightful vignette with us which arose in connection with this replica. A prospective customer who was clearly familiar with the reputation of the original Deezil asked Gordon if the engine that he was contemplating buying would run. "Of course not!" replied Gordon, "It's a replica!" Needless to say, the sale was immediately consummated.

In the late 1980's a new name entered the picture - Classic Old Time Engines (COTE) of Perrysburg, Ohio. This company was established by Don Belote, an avid engine collector and home machinist who was also very active in the Toledo Weak Signals R/C club for many years.

Don arranged to have a series of Deezil replicas manufactured by others and sent to him for distribution to his fellow collectors and vintage fliers. For some time the source of these replicas remained under wraps, but eventually the truth emerged - they were manufactured to Don's specifications by CS in Shanghai, China! This was confirmed by Don personally when asked about it by a friend of his. Don also arranged for the manufacture of a run of Micro Diesel replicas by CS. A review of the excellent CS Micro Diesel may be found elsewhere on this website.

Like their Burford predecessors, the COTE replicas are readily distinguishable from the Gotham originals. For one thing, their cases are blasted to a nice matte finish, the name DEEZIL being CNC-engraved into the front of the case rather than being cast in relief onto that area. In addition, they have far more substantial mounting lugs. The compression screw differs from either of the original Gotham styles described earlier, and the cooling jacket profile is also somewhat different from that of the originals. The intake venturi tube is secured with a lock-nut, while the spraybar is of more conventional style, being left unthreaded over the portion contained within the venturi. Finally, the prop mounting arrangements are very different, being based upon the use of a split collar to mount the alloy prop driver, with the flat on the forward portion of the crankshaft being omitted.

Once Gordon Burford became aware that CS had entered the Deezil sweepstakes and were in a position to flood the relatively limited market with their far cheaper replicas, he elected to abandon the production of the Burford Deezil after some 100 examples had been produced, moving on to other designs. This left the field open for CS and COTE. The marketing of the engines under the COTE banner ended at some point in the 1990's, but CS carried on for some time thereafter, selling the engines under their own name in standard CS boxes.

Examples of Chinese-made replica Deezils may accordingly be encountered under both names, and it's important to understand that they are in reality one and the same product. The early ones packaged by COTE are generally of higher quality - they were individually checked by Don Belote and each given a 10-minute test run on a 10x5 Zinger prop. After passing this test, they were assigned an individual serial number which was stamped both on their backplates and on the box. Otherwise, the engines marketed under the two names were essentially identical.

Don Belote reportedly passed away a few years ago, but the legacy of the CS replicas that he brought into existence remains. The quality of those marketed directly by CS is rather variable, but a good one makes a very acceptable engine for running and sport-flying purposes.

The CS Deezil was imported into Britain for a time by Ian Mander of F2A Supplies. One of the units imported into Britain by Ian was the subject of a test report by Dick Roberts which appeared in the November 1996 issue of "AeroModeller" magazine. Dick estimated a peak output of 0.118 BHP @ 8,000 rpm, very much in line with the previously-reported measured performance of my reburbished original Gotham Deezil. Prop-rpm figures published on the various modelling forums consistently imply very similar levels of performance.

The CS Deezil has frequently been the subject of efforts by enthusiastic owners to bring it more into line with the originals from an appearance standpoint. This can result in some confusion over identification. The illustrated example owned by Bill Wells is typical - it has been fitted with a very neat home-made tank assembly as well as a home-made one-piece comp screw of "original" styling and a nice spinner nut.

In 1994 the late Roger Schroeder's "Winged Engines" column in Strictly Internal Combustion (SIC) magazine introduced readers to a Deezil replica, designed for home construction using Roger's sand castings. This series spanned issues 39 through 43 of the magazine. Roger also produced a run of casting kits for the engine to complement the articles. A number of engines are known to have been successfully completed by various constructors using these castings, opening up the strong possibility that the odd example may be offered for sale on eBay or elsewhere.

Roger was kind enough to donate the plans for his reproduction (re-drawn in Motor Boys International style by Ron Chernich) to the Motor Boys Plan Book, initially published and sold through the AMA. This is long out of print, but an updated and expanded version is now available on line through this web site. Some highlights of construction are also available on the Deezil Construction Log page.

As a general rule, Roger did not develop full size reproductions, his intent being to circumvent any potential use of his castings by unscrupulous individuals presenting the resulting engines as originals. However, in the case of the Deezil his sand-cast crankcase castings (produced using an original die-cast case as a pattern) were full size. Roger figured that anyone should easily be able to tell a repro Deezil from an original - the repro would run!

The Deezil Today

Perhaps the most astonishing aspect of the Deezil story is the interest which the engine continues to command today, amounting in fact to cult status. I suppose it's the Edsel syndrome all over again! As of the time of writing (early 2019), you could still expect to pay up to US$75 on eBay for an "as new" Gotham original, and this for an engine that is pretty much guaranteed not to run! A new-in-box example with paper would likely cost you more. Amazing when you think about it!

An early original having the one-piece shaft, forged steel conrod and properly-fitted piston should be worth considerably more given their relative rarity, but be very sure of the provenance before investing. By corollary, if you're planning to sell a Deezil, check first to make sure that it's not one of the far more valuable early runnable examples. If it is, advertise the fact to get the best price. I'm constantly amazed at how many sellers fail to realize the true value of what they're selling because they don't check. I've had plenty of bargains as a result of this, including several examples of the Deezil which have been featured in the preceding text. 

It's possible to encounter unboxed examples of the later model which are in less than perfect condition for substantially less money. If you have the equipment, skill and motivation to tackle the necessary remediation work, this is a very good way to go. In fact, I'd rate an original Deezil restoration as an excellent introductory project for home machinists wishing to gain experience with some of the key processes involved in making a model diesel without taking on too much of a challenge all at once, hence seeing a quick return for their investment of time. 

You can treat such an example more or less as a partially-machined kit which requires you to fabricate some additional parts. Some key components like the crankcase, cylinder, cooling fins, comp screw, venturi, needle valve assembly and backplate are all ready-made, leaving you with the tasks of lapping the cylinder (most of them need it!); making and fitting a new piston and contra-piston (I'd recommend cast iron); making a new crankshaft and conrod; and fitting a steel or bronze gudgeon pin. If the main bearing bushing is brass (as many of them are), I'd also suggest making a replacement bushing out of bronze or cast iron. My own previously-discussed example which has been restored in this way is an altogether excellent engine which is externally indistinguishable from a Gotham original. 

Before you start, the one essential is to ensure that the main casting and cylinder are basically sound. From there, the manufacture of a new shaft, rod, gudgeon pin, piston and contra piston presents few problems to anyone with the necessary equipment and skill - just make them out of decent material! Any other parts requiring replacement (cooling jacket, comp screw, needle valve, etc.) are also easily made. You just have to copy the original dimensions as you go and fit all parts carefully. Presto! One more runnable Gotham Deezil! The world definitely needs more of those and less of the others! Just don't fob it off as an original if you subsequently sell it on - there's far too much of that sort of thing. 

Neither of the commercial Deezil replicas mentioned previously remains in production, but examples appear fairly regularly on eBay and elsewhere. You'll pay a lot more for a Burford replica, but for that you'll get a finely-built and sweet-running engine. For me, this is the Deezil as it could and therefore should have been marketed. That said, there was actually nothing at all wrong with the original Deezils, as we now know.

The early CS replicas marketed by COTE are generally very good - Don Belote seems to have held CS's feet to the fire by checking them out thoroughly before selling them on. With the later CS replicas you're on somewhat shakier ground - there was no Don Belote to check them out. The good ones are very good, while the bad ones reportedly sometimes come close to matching the later originals! Still, there's generally nothing wrong with any of these engines that can't be fixed if you have the equipment and ability. Speaking personally, I miss CS - they performed a very valuable service for lovers of "classic" aeromodelling.

Conclusion

There seems to be little doubt that the trashed-down later version of the Gotham Deezil richly deserves the epithet of "world's worst-ever commercial model diesel" - the fact that very few of them would run surely earns it that title. Even the often-maligned Milford Mite from England which has sometimes been accorded that title was a vastly superior product, warts and all - at least most of them ran most of the time! The illustrated Mk. II example runs very well.

However, the evidence now available forces us to qualify this view of the Deezil, because it's now become indisputably clear that we're dealing with two entirely distinct engines here! The above analysis demonstrates that the basic design of the Deezil was perfectly sound, as was the quality of its construction during the initial stages. An early original example (or a later unit which is retro-fitted with precision replicas of the original components) starts and runs extremely well by contemporary 1947 standards. George Aldrich was not mistaken in his recollection of the early Deezils!

The reality turns out to be that there were actually two quite distinct "Deezils" sharing the same name and external appearance, but very little else. The initial offering was an excellent engine which richly deserves a respected place in the record of American-made model diesels. The second one was a parody of the first, having the same external appearance but sharing nothing in terms of its internal construction or quality. It is a completely different engine.

When you come right down to it, responsibility for the shortcomings of the “average” Deezil undoubtedly rests squarely on the shoulders of Gotham Hobby, whose marketing philosophy reflected a ruthless willingness to sacrifice quality and value for ultra-low prices along with a complete disregard for the interests of their customers. So when we speak of the Deezil being the "world's worst" model diesel, we need to be very clear that we're speaking purely in terms of the second and most commonly encountered Gotham Hobby version which displays the abysmal manufacturing standards with which the poor old Deezil became afflicted by its promoters in the years following its introduction.

I hope I've shown that there was very little wrong with the basic design of the engine - in many ways it was actually a credit to its unknown designer. Moreover, the early examples were perfectly satisfactory units which were constructed to very acceptable standards and were excellent performers in a 1947 context. We should not allow the many shortcomings of the later examples to blind us to the merits of the original product. It was only after Gotham Hobby trashed the engine down to an absurdly low price which was well matched by abysmal quality and non-existent customer service that the Deezil earned its latter-day reputation. We can't blame the much-maligned engine itself for that!

So there we have it – the Deezil was a competent design which was initially very well made, representing excellent value for money. That early version deserves our unqualified respect. However, the engine later fell victim to unscrupulous marketing strategies which would never survive in today’s marketplace. I hope that this article has done something to at least qualify the almost universal opprobrium in which the Deezil is held!

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Article © Adrian C. Duncan, Coquitlam, British Columbia, Canada

First published March 2019